Optimal
  • Livonia, MI, USA
  • Contract

Position Description:

  • Ensure compliance to hardware and software of conveyors and tooling to the company standards and Statement of Work. Lead for controls from buyoff, commissioning and till handoff to plant. Lead and coordinate Protag reviews for controls issues Provide Trouble shooting and fault analysis expertise Validate tooling and conveyors are to standard using checklist and compare utilities Manage multiple projects by multiple suppliers on a program Coordinate of deviation to standard as required. Determine if a deviation is necessary. Ensure risk assessments are complete for controls programming and controls hardware changes. Lead trouble shooting; coordinate resources to find root cause and fixes, manage and breakdown problems into items that can be validated. Lead in integration of controls into IT systems - Factory Information Systems (FIS), Error Proofing, and Next Generation Automated Vehicle Scheduling. Participate in through-put analysis and constraint analysis Lead to resolve EP system issues: o Tracking controller issues o Get correct data to AIS box o Error-proofing system issues Andon o Validate system function, ensure PLC logic and station numbering are correct.

Skills Required:

  • Rockwell PLC (PLC5 and Control Logix) and other Rockwell components required o PowerFlex VFD o Servo Drives RSLogix 5, 500, 5000; RSView and Factory Talk knowledge preferred Programming PLC and PanelViews Rockwell Automation and Siemens Ethernet IP design and troubleshooting Vision systems Robots (Fanuc) MS Office Application competency (Excel, Word, PowerPoint and Project)

Skills Preferred:

  • Project management skills preferred Siemens S7 with TIA portal for EMS, Skillet, AGV and RGV controls Controls Design, PLC/HMI and Robot programming preferred

Experience Required:

  • Leading Controls related projects from Design complete installation and commissioning of the systems Vehicle Operation Final Assembly Standard (VOFAS) preferred Industry standards NFPA70E, NFPA79, ANSI, SAE HS-1738, UL 508A Ability to lead 8D Strong interpersonal skills Ability to work with all levels of personal for the duration of the program Strong written and oral communication skills

Experience Preferred:

  • Problem solving skills using statistics (6 Sigma Black Belt preferred) Implementation of Error-proofing preferred Knowledge of IT systems (AVS, EP, FIS, Networks) preferred Systems Engineering (Electrical and Mechanical) skills preferred Automotive manufacturing experience preferred Competency in MTTR/MTBF and the FRED process preferred

 

Education Required:

  • BS in Electrical Engineering or 5 years of minimum controls experience + engineering degree

Education Preferred:

 

Additional Information :

  • Required to travel within US and International for Buyoff, installation and launch support
Optimal
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